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Over 14 Years of Manufacturing Expertise

Multi-Disc Sludge Dewatering Screw Press Machine

Short Description:

The HLDS Multi-Disc Sludge Dewatering Screw Press is a cutting-edge screw press sludge dewatering machine, specially designed for efficient and low-maintenance sludge treatment in municipal and industrial applications. Unlike traditional dewatering systems, the HLDS adopts a clog-free structure, eliminating the need for a sludge thickening tank and significantly reducing plant construction costs.

Its low-speed screw operation ensures minimal power and water consumption, outperforming conventional belt presses, frame presses, and centrifuges. Fully automated via PLC control, it delivers consistent, stable performance with reduced environmental impact.


Product Detail

Product Tags

Working Principle:

Conditioned sludge is fed into the dewatering zone from the flocculation tank. As it progresses through the narrowing gaps formed by the screw shaft and moving rings, pressure builds up and water is gradually squeezed out.

Separated water flows through the gaps between moving and fixed rings, which are automatically cleaned by the motion of the rings themselves—effectively preventing clogging and ensuring continuous operation. The compressed sludge cake is finally discharged from the end.

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Key Features:

Pre-concentration for low-concentration sludge

Equipped with an exclusive spiral plate, the machine performs efficient pre-concentration, making it especially suitable for treating low-concentration sludge. By replacing traditional gravity-type dehydrators and integrating flocculation and concentration processes, it simplifies sludge treatment. The solenoid control valve further enhances slurry concentration for improved dewatering performance.

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1. Clog-Free Design with Self-Cleaning Rings

The HLDS uses moving and fixed rings instead of filter cloths, eliminating clogging issues and reducing maintenance needs. It is especially suitable for oily and low-concentration sludge, and requires no high-pressure cleaning, minimizing secondary pollution.

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2. Low-Speed, Energy-Efficient Operation

With a rotation speed much lower than that of belt or centrifugal systems, the HLDS screw press reduces energy usage by up to 87.5% compared to belt presses and 95% compared to centrifuges. It also produces less noise during operation.

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3. Reduced Infrastructure & Operating Costs

The screw sludge dewatering machine can treat sludge directly from aeration and sedimentation tanks, eliminating the need for thickening tanks and reducing phosphorus release. It requires less floor space, leading to lower capital investment in wastewater treatment facilities.

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4. Automated Control & Simple Operation

Integrated with a PLC-based electric control cabinet, the system supports fully automated operation. The absence of clog-prone components ensures stable, low-maintenance performance—ideal for facilities requiring 24/7 unattended operation.

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Applications:

The dewatering screw press is highly versatile and applicable to a wide range of sludge types and industries:

  1. ✅ Municipal wastewater treatment
  2. ✅ Petrochemical & chemical industries
  3. ✅ Pulp & paper mills
  4. ✅ Pharmaceutical and dyeing plants
  5. ✅ Meat & dairy processing
  6. ✅ Mining wastewater
  7. ✅ Printing & painting industries
  8. ✅ Septic tank sludge
  9. ✅ Palm oil and dairy farm waste

Whether you're managing activated sludge, DAF sludge, mixed sludge, or chemically precipitated sludge, this screw press dewatering machine ensures superior efficiency and return on investment.

Application

Technical Parameters:

Type Raw Wastewater / Waste Activated Sludge / Chemically Precipitated Sludge Dissolved Air Sludge Mixed Raw Sludge
Sludge Concentration (TS) 0.20% 1.00% 2.00% 5.00% 3.00%
HLDS-131 ~4kg-DS/h(~2.0m³/h) ~6kg-DS/h(~0.6m³/h) ~10kg-DS/h(~0.5m³/h) ~20kg-DS/h(~0.4m³/h) ~26kg-DS/h(~0.87m³/h)
HLDS-132 ~8kg-DS/h(~4.0m³/h) ~12kg-DS/h(~1.2m³/h) ~20kg-DS/h(~1.0m³/h) ~40kg-DS/h(~0.5m³/h) ~52kg-DS/h(~1.73m³/h)
HLDS-133 ~12kg-DS/h(~6.0m³/h) ~18kg-DS/h(~1.8m³/h) ~30kg-DS/h(~1.5m³/h) ~60kg-DS/h(~1.2m³/h) ~72kg-DS/h(~2.61m³/h)
HLDS-201 ~8kg-DS/h(~4.0m³/h) ~12kg-DS/h(~1.2m³/h) ~20kg-DS/h(~1.0m³/h) ~40kg-DS/h(~0.8m³/h) ~52kg-DS/h(~1.73m³/h)
HLDS-202 ~16kg-DS/h(~8.0m³/h) ~24kg-DS/h(~2.4m³/h) ~40kg-DS/h(~2.0m³/h) ~80kg-DS/h(~1.6m³/h) ~104kg-DS/h(~3.47m³/h)
HLDS-203 ~24kg-DS/h(~12.0m³/h) ~36kg-DS/h(~3.6m³/h) ~60kg-DS/h(~3.0m³/h) ~120kg-DS/h(~2.4m³/h) ~156kg-DS/h(~5.20m³/h)
HLDS-301 ~20kg-DS/h(~10.0m³/h) ~30kg-DS/h(~3.0m³/h) ~50kg-DS/h(~2.5m³/h) ~100kg-DS/h(~2.0m³/h) ~130kg-DS/h(~4.33m³/h)
HLDS-302 ~40kg-DS/h(~20.0m³/h) ~60kg-DS/h(~6.0m³/h) ~100kg-DS/h(~5.0m³/h) ~200kg-DS/h(~4.0m³/h) ~260kg-DS/h(~8.67m³/h)
HLDS-303 ~60kg-DS/h(~30.0m³/h) ~90kg-DS/h(~9.0m³/h) ~150kg-DS/h(~7.5m³/h) ~300kg-DS/h(~6.0m³/h) ~390kg-DS/h(~13.0m³/h)
HLDS-304 ~80kg-DS/h(~40.0m³/h) ~120kg-DS/h(~12.0m³/h) ~200kg-DS/h(~10.0m³/h) ~400kg-DS/h(~8.0m³/h) ~520kg-DS/h(~17.3m³/h)
HLDS-351 ~40kg-DS/h(~20.0m³/h) ~60kg-DS/h(~6.0m³/h) ~100kg-DS/h(~5.0m³/h) ~200kg-DS/h(~4.0m³/h) ~260kg-DS/h(~8.67m³/h)
HLDS-352 ~80kg-DS/h(~40.0m³/h) ~120kg-DS/h(~12.0m³/h) ~200kg-DS/h(~10.0m³/h) ~400kg-DS/h(~8.0m³/h) ~520kg-DS/h(~17.3m³/h)
HLDS-353 ~120kg-DS/h(~60.0m³/h) ~180kg-DS/h(~18.0m³/h) ~300kg-DS/h(~15.0m³/h) ~600kg-DS/h(~12.0m³/h) ~780kg-DS/h(~26.0m³/h)
HLDS-354 ~160kg-DS/h(~80.0m³/h) ~240kg-DS/h(~24.0m³/h) ~400kg-DS/h(~20.0m³/h) ~800kg-DS/h(~16.0m³/h) ~1040kg-DS/h(~34.68m³/h)
HLDS-401 ~70kg-DS/h(~35.0m³/h) ~100kg-DS/h(~10m³/h) ~170kg-DS/h(~8.5m³/h) ~340kg-DS/h(~6.5m³/h) ~442kg-DS/h(~16.0m³/h)
HLDS-402 ~135kg-DS/h(~67.5m³/h) ~200kg-DS/h(~20.0m³/h) ~340kg-DS/h(~17.0m³/h) ~680kg-DS/h(~13.6m³/h) ~884kg-DS/h(~29.5m³/h)
HLDS-403 ~200kg-DS/h(~100m³/h) ~300kg-DS/h(~30.0m³/h) ~510kg-DS/h(~25.5m³/h) ~1020kg-DS/h(~20.4m³/h) ~1326kg-DS/h(~44.2m³/h)
HLDS-404 ~266kg-DS/h(~133m³/h) ~400kg-DS/h(~40.0m³/h) ~680kg-DS/h(~34.0m³/h) ~1360kg-DS/h(~27.2m³/h) ~1768kg-DS/h(~58.9m³/h)
Type Discharge Height Dimensions Weight (kg) Power (kW) Washing Water (L/h)
L(mm) W(mm) H(mm) Empty Operating
HLDS-131 250 1860 750 1080 180 300 0.2 24
HLDS-132 250 1960 870 1080 250 425 0.3 48
HLDS-133 250 1960 920 1080 330 580 0.4 72
HLDS-201 350 2510 900 1300 320 470 1.1 32
HLDS-202 350 2560 1050 1300 470 730 1.65 64
HLDS-203 350 2610 1285 1300 650 1100 2.2 96
HLDS-301 495 3330 1005 1760 850 1320 1.3 40
HLDS-302 495 3530 1290 1760 1300 2130 2.05 80
HLDS-303 495 3680 1620 1760 1750 2880 2.8 120
HLDS-304 495 3830 2010 1760 2300 3850 3.55 160
HLDS-351 585 4005 1100 2130 1100 1900 1.3 72
HLDS-352 585 4390 1650 2130 1900 3200 2.05 144
HLDS-353 585 4520 1980 2130 2550 4600 2.8 216
HLDS-354 585 4750 2715 2130 3200 6100 3.55 288
HLDS-401 759 4680 1110 2100 1600 3400 1.65 80
HLDS-402 759 4960 1760 2100 2450 5200 2.75 160
HLDS-403 759 5010 2585 2100 3350 7050 3.85 240
HLDS-404 759 5160 3160 2100 4350 9660 4.95 320

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